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Materials Research for Manufacturing
This book is about applied materials research in industry. It presents various important topics and challenges and gives guidance to materials researchers who move to industry. The book focuses on the materials manufacturing issues for industrial application. It deals with developments and challenges in traditional materials areas, such as metals and ceramics, and new opportunities that have risen from nanotechnology and additive manufacturing. The chapters, written by senior people from large companies, include successful manufacturing undertakings, several distinct and unresolved manufacturing challenges, with the focus on approaches, timelines and the skills needed for future company research and development. The book provides a cross-section of current and future approaches valuable for new employees and academics working in industry.
Applying Materials State Awareness to Condition-Based Maintenance and System Life Cycle Management
In August 2014, the committee on Defense Materials Manufacturing and Infrastructure convened a workshop to discuss issues related to applying materials state awareness to condition-based maintenance and system life cycle management. The workshop was structured around three focal topics: (1) advances in metrology and experimental methods, (2) advances in physics-based models for assessment, and (3) advances in databases and diagnostic technologies. This report summarizes the discussions and presentations from this workshop.
Novel Processes for Advanced Manufacturing
The Standing Committee on Defense Materials Manufacturing and Infrastructure (the DMMI standing committee) of the National Materials and Manufacturing Board of the National Research Council (NRC) held a workshop on December 5 and 6, 2012, to discuss new and novel processes in industrial modernization. The participants of the workshop provided their individual opinions but no recommendations were developed as a result of the workshop. The workshop focused on Additive manufacturing, electromagnetic field manipulation of materials, and design of materials. Additive manufacturing is the process of making three-dimensional objects from a digital description or file. The workshop addresses differe...
Research Opportunities in Corrosion Science and Engineering
The field of corrosion science and engineering is on the threshold of important advances. Advances in lifetime prediction and technological solutions, as enabled by the convergence of experimental and computational length and timescales and powerful new modeling techniques, are allowing the development of rigorous, mechanistically based models from observations and physical laws. Despite considerable progress in the integration of materials by design into engineering development of products, corrosion considerations are typically missing from such constructs. Similarly, condition monitoring and remaining life prediction (prognosis) do not at present incorporate corrosion factors. Great oppor...
High-Performance Bolting Technology for Offshore Oil and Natural Gas Operations
Commercially significant amounts of crude oil and natural gas lie under the continental shelf of the United States. Advances in locating deposits, and improvements in drilling and recovery technology, have made it technically and economically feasible to extract these resources under harsh conditions. But extracting these offshore petroleum resources involves the possibility, however remote, of oil spills, with resulting damage to the ocean and the coastline ecosystems and risks to life and limb of those performing the extraction. The environmental consequences of an oil spill can be more severe underwater than on land because sea currents can quickly disperse the oil over a large area and, thus, cleanup can be problematic. Bolted connections are an integral feature of deep-water well operations. High-Performance Bolting Technology for Offshore Oil and Natural Gas Operations summarizes strategies for improving the reliability of fasteners used in offshore oil exploration equipment, as well as best practices from other industrial sectors. It focuses on critical boltingâ€"bolts, studs, nuts, and fasteners used on critical connections.
21st Century Paradigm Change in Performance and Design Metrics
In September 2015, the National Academies of Sciences, Engineering, and Medicine convened a two-day workshop on evolving paradigms for design and manufacturing. Participants discussed ways to lower costs and shorten production time in defense systems while bringing materials and manufacturing alternatives into the tradespace. This publication summarizes the presentations and discussions from the workshop.
Testing at the Speed of Light
Spacecraft depend on electronic components that must perform reliably over missions measured in years and decades. Space radiation is a primary source of degradation, reliability issues, and potentially failure for these electronic components. Although simulation and modeling are valuable for understanding the radiation risk to microelectronics, there is no substitute for testing, and an increased use of commercial-off-the- shelf parts in spacecraft may actually increase requirements for testing, as opposed to simulation and modeling. Testing at the Speed of Light evaluates the nation's current capabilities and future needs for testing the effects of space radiation on microelectronics to ensure mission success and makes recommendations on how to provide effective stewardship of the necessary radiation test infrastructure for the foreseeable future.
Globalization of Defense Materials and Manufacturing
Emerging economies, social and political transitions, and new ways of doing business are changing the world dramatically. To be the leader in this competitive climate, a defense manufacturing enterprise will require up-to-date capabilities, which include improvements in materials processing, among other things. Also, national and international efforts to mitigate environmentally harmful effects of industrial processes and to improve decision making for handling and disposing of industrial contaminants adds additional requirements for any future efforts. The objective of retaining high-value materials-related manufacturing as a key national competitive capability implies a number of factors. ...
Materials and Manufacturing Capabilities for Sustaining Defense Systems
The Standing Committee on Defense Materials Manufacturing and Infrastructure (DMMI) conducted a workshop on July 23-24, 2012, to share information and gather perspectives on issues concerning Materials and Manufacturing Capabilities for Sustaining Defense Systems. This workshop, held at the headquarters building of the National Academies, 2101 Constitution Avenue N.W., Washington D.C., was conducted according to the procedures of the National Research Council (NRC) for a convening activity. That is, all workshop participants-including presenters, members of the DMMI standing committee, Reliance 21, invited guests, and visitors-spoke as individuals, and no overall findings, conclusions, or re...
Interim Report on the Second Triennial Review of the National Nanotechnology Initiative
Nanotechnology has become one of the defining ideas in global R&D over the past decade. In 2001 the National Nanotechnology Initiative (NNI) was established as the U.S. government interagency program for coordinating nanotechnology research and development across deferral agencies and facilitating communication and collaborative activities in nanoscale science, engineering, and technology across the federal government. The 26 federal agencies that participate in the NNI collaborate to (1) advance world-class nanotechnology research and development; (2) foster the transfer of new technologies into products for commercial and public benefit; (3) develop and sustain educational resources, a ski...
