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Carbon intensive industries are at a crossroads. Long-term manufacturing plans using pyrometallurgical processes all include decarbonization levers: we must solve the problem of fossil-based reduction and fossil-based power generation processes for metals production. This collection explores innovative and diverse strategies for the enablement of low carbon industries in the high-temperature metals and materials processing fields. In particular, the following processes are investigated: · Electrolysis and electrification of metallurgical processes · High-temperature electrolytic routes for metal and alloy production · Use of hydrogen and other alternative non-carbonaceous reducing agents · Biofuels and other non-fossil reagents for metallurgical applications · Direct and indirect use of solar energy in high-temperature processing · Energy efficiency and waste heat recovery concepts applied to pyrometallurgical operations
No pyrometallurgical smelter can operate without some form of tapping system. It is the one thing all smelters have in common. This collection discusses this meeting point of the science, technology, and skill involved in this process. The tap-hole design process includes a set of design criteria, which need to be revised as the results of laboratory, computational fluid dynamics (CFD), and time-and-motion studies become available. The tap-hole life cycle is considered in this volume, with authors addressing the requirements for installation and operability as well as for maintenance. Matters such as online monitoring of the tap-hole wear, handling of liquid products, and extraction of fumes are all discussed. Although much has been done to make the tapping process as automatic as possible, tapping of smelters cannot be done without labor. Tap floor operators work in harsh environments where safety is of utmost importance. Selection of suitable personnel and intensive training is required and is discussed in this collection.
This book is a definitive reference on the environmental geochemistry and resource potential of metallurgical slags
Progress in our knowledge of thermodynamics and physico-chemical factors in manganese ferroalloy production has developed rapidly during the past twenty-five years or so. The authors' intention has been to use this basic knowledge in discussions of industrial manganese ferroalloy production. The book presents the principles and current knowledge of processes in the production of high carbon ferromanganese, silicomanganese and low carbon manganese alloys. The book is intended for professionals working in production, plant design or development. It will also be useful for researchers in industry, universities and research institutes. The book can be used as a textbook for courses in extractive...
In recent years, global metallurgical industries have experienced fast and prosperous growth. High-temperature metallurgical technology is the backbone to support the technical, environmental, and economical needs for this growth. This collection features contributions covering the advancements and developments of new high-temperature metallurgical technologies and their applications to the areas of processing of minerals; extraction of metals; preparation of refractory and ceramic materials; sintering and synthesis of fine particles; treatment and recycling of slag and wastes; and saving of energy and protection of environment. The volume will have a broad impact on the academics and professionals serving the metallurgical industries around the world.
This handbook gathers, reviews and concisely presents the core principles and varied technology involved in processing ferroalloys. Background content in thermodynamics, kinetics, heat and mass transfer is accompanied by an overview of electrical furnaces theory and practice as well as sustainability issues. The work includes detailed coverage of the major technologies of ferrosilicon, ferronickel, ferromolybdenum, ferrotungsten, ferrovanadium, ferromanganese and lesser known minor ferroalloys. Distilling the results of many years' experience in ferroalloys, Michael Gasik has assembled contributions from the worlds' foremost experts. The work is therefore a unique source for scientists, engi...
The book aims to provide in a compact format basic knowledge and practically oriented information on specific properties of refractory materials, on their testing and inspection, and on interpretation of test results. Tables and illustrations are used to clarify fundamental concepts on a comparative basis. Six years after the book's first appearance, the second, fully updated, English-language edition of Refractory Materials now includes innovations and advances achieved in the intervening period, and thus reflects the contemporary state of the art. This pocket-format manual provides an overview of the diverse range of modern refractories and their application-relevant properties. Its main feature is a series of practice-derived articles by well-known authors in the field on the various material groups and their characteristic property data. The content has deliberately been kept concise and instructive, abstracting and more detailed works are referenced.
The volume contains more than 70 papers covering the important topics and issues in metallurgy today including papers as follows: keynote papers covering a tribute to David Robertson, workforce skills needed in the profession going forward, copper smelting, ladle metallurgy, process metallurgy and resource efficiency, new flash iron making technology, ferro-alloy electric furnace smelting and on the role of bubbles in metallurgical processing operations. Topics covered in detail in this volume include ferro-alloys, non-ferrous metallurgy, iron and steel, modeling, education, and fundamentals.
This book is intended for professionals working with all aspects of high silicon alloy production. It covers the basics of silicon processes regarding thermodynamic and reaction kinetics. Post-furnace processes such as refining and solidification are presented and there are also important contributions covering furnace design, energy use and environmental standards for silicon production.
For students, research workers and manufacturers.