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Solidification and Solid-State Transformations of Metals and Alloys
Solidification and Solid-State Transformations of Metals and Alloys describes solidification and the industrial problems presented when manufacturing structural parts by casting, or semi-products for forging, in order to obtain large, flat or specifically shaped parts. Solidification follows the nucleation and growth model, which will also be applied in solid-state transformations, such as those taking place because of changes in solubility and allotropy or changes produced by recrystallization. It also explains the heat treatments that, through controlled heating, holding and cooling, allow the metals to have specific structures and properties. It also describes the correct interpretation o...
Operations and Basic Processes in Ironmaking
This textbook explores the production of pig iron, covering the first part of the steel production process, known as ironmaking. Divided into seven chapters, it discusses the following topics: raw materials for steel production (coking coal, iron ore, slag-forming agents and fluxes, scrap, ferroalloys and pre-reduced materials), the sintering process (used to prepare the burden for the blast furnace), the pelletizing process (used to agglomerate the fine iron ores), the production of coke (the main reductant in the ironmaking process), the production of iron by reduction with gas (an alternative to the blast furnace) and the production of pig iron in the blast furnace (which is used in more than 65% of steel production worldwide). Specially conceived for graduate and undergraduate courses, this book is based on more than 30 years of teaching experience in courses for undergraduates, graduates (master and Ph.D.) and industry professionals (technicians). It explores the recent trends in the iron- and steelmaking process (which might used in the future production of steel), and features 55 worked exercises and real-world problems to complement of the theoretical sections of the text.
Operations and Basic Processes in Steelmaking
This book describes the operations and industrial processes related to the production of steel. The chapters cover the second part of the iron and steelmaking process, called steelmaking, presenting the stages of the process until obtaining the finished steel product in different formats for distinct applications. This book reports significant operating variables of the processes and basic operations of the steelmaking. The chapters contain numerous solved exercises conceptually supported on the thermodynamic and kinetic fundamentals of the production of steel from the pig iron in the Basic Oxygen Furnace (BOF) and the production of steel and ferroalloys in Electric Arc Furnaces (EAF). The thermal and mechanic fundamentals of the hot rolling operations and the mechanical fundamentals of the cold rolling, forming, and wire drawing to obtain different steel products are also reported. The book summarizes the strengths and uncertainties of steel as a structural material.
Physical Metallurgy and Heat Treatment of Steel
This book covers the physical metallurgy of steels as well as the heat treatments used to improve the their properties. A full chapter is dedicated to the atmospheres in the steelmaking, including the implications of the own gases generated in the iron and steelmaking factories and how they could be applied in these treatments. This book is specially conceived for graduate and undergraduate courses, being the result of more than 30 years of teaching experience in courses for undergraduate, graduate (master and Ph. D.), and companies (technicians). The trends in the re-utilization of industrial gases in the iron and steelmaking process are discussed by the authors. Additionally, the book comprises 41 solved exercises, problems and case-studies, as a complement of the theoretical sections of the text. These exercises, problems, and case-studies are based on problems observed in the industrial practice.
Physical Metallurgy of Cast Irons
This textbook focuses on cast irons, the second material in production and consumption after steel. The authors describe the Fe-C stable and metastable diagrams from the physical-chemical metallurgy point of view. The main properties of cast irons are presented and justified for all kinds of cast irons: low cost, excellent castability, mechanical properties depending on the graphite morphology (gray irons) and high wear resistance (white irons). The physical metallurgy of highly alloyed cast irons is also described, particularly that one of those used as a consequence of their abrasion, corrosion and heat resistance. The book presents exercises, problems and cases studies, with different sections dedicated to the molding practice. The book finishes with the production cast irons in the cupola furnace. This concise textbook is particularly of interest for students and engineers that work in industries related to cast irons.
Copper
Copper has been an important metal throughout history. Initially, it was used as raw material for the manufacture of tools, weapons, ornamental objects, and more. The later discovery of copper alloys, such as bronze and brass, extended the use of this metal alloy to many different fields based on its mechanical, corrosion, and wear resistance. Nowadays, copper is mainly used in the electrical and thermal conductivity fields, although new uses are being discovered. This book provides a comprehensive overview of copper in two sections on copper mining and processing and copper applications.
Structural Materials
The book covers the most important materials (naturals, metals, ceramics, polymers and composites) to be used mainly as structural engineering materials. Their main applications based on the properties are described in the first chapters of the book: mechanical, physical and chemical. The second part of the book is dedicated to the conceptual design by properties for a certain structural application: stiffness, mechanical strength, toughness, fatigue resistance, creep, etc., taking into account the weight and the cost. One of the chapters of the second part of the book is focused on the heat treatments of steels in order to improve their resistance to fatigue. The book concludes with a critical comparison between materials considering their production, properties and cost, and the forecast about the utilization of the different fields of materials in structural applications.
Sustainable Utilization of Metals
The high demand for advanced metallic materials raises the need for an extensive recycling of metals and such a sustainable use of raw materials. "Sustainable Utilization of Metals - Processing, Recovery and Recycling" comprises the latest scientific achievements in efficient production of metals and such addresses sustainable resource use as part of the circular economy strategy. This policy drives the present contributions, aiming on the recirculation of EoL-streams such as Waste Electric and Electronic Equipment (WEEE), multi-metal alloys or composite materials back into metal production. This needs a holistic approach, resulting in the maximal avoidance of waste. Considering both aspects...
Surface Engineering of Biomaterials
Surface engineering provides one of the most important means of engineering product differentiation in terms of quality, performance, and lifecycle cost. It is essential to achieve predetermined functional properties of materials such as mechanical strength, biocompatibility, corrosion resistance, wear resistance, and heat and oxidation resistance. Surface Engineering of Biomaterials addresses this topic across a diverse range of process technologies and healthcare applications. Introduces biomaterial surface science and surface engineering and includes criteria for biomaterial surface selection Focuses on a broad array of materials including metals, ceramics, polymers, alloys, and composites Discusses corrosion, degradation, and material release issues in implant materials Covers various processing routes to develop biomaterial surfaces, including for smart and energy applications Details techniques for post-modification of biomaterial surfaces This reference work helps researchers working at the intersection of materials science and biotechnology to engineer functional biomaterials for a variety of applications.
Iron Ores and Iron Oxide Materials
This book provides the multidisciplinary reading audience with a comprehensive state-of-the-art overview of research and innovations in the relationship between iron ores and iron ore materials. The book covers industrial sectors dealing with exploration and processing of iron ores as well as with advanced applications for iron ore materials and therefore entails a wide range of research fields including geology, exploration, beneficiation, agglomeration, reduction, smelting, and so on, thus encouraging life cycle thinking across the entire production chain. Iron remains the basis of modern civilization, and our sustainable future deeply depends upon our ability to satisfy the growing demand for iron and steel while decoupling hazardous emissions from economic growth. Therefore, environmental sustainability aspects are also broadly addressed. In response to socioeconomic and climatic challenges, the iron ore sector faces, this book delivers a vision for the new opportunities linked to deployment of the best available, innovative and breakthrough technologies as well as to advanced material applications.
