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This book focuses on the basic physical process and chemical reaction of plasma spraying particle melting, flight and deposition. It introduces the basic scientific contents such as the basic characteristics and spraying principle of plasma arc, the interaction between spraying particles in flight section and plasma jet, the spreading and solidification behavior of single droplet and the performance test of flat particles, macro performance evaluation and quality optimization of coating. The typical applications of plasma spraying coating and the new developing direction of plasma spraying technology are summarized. This book will be helpful for the graduate students, researchers, as well as engineers in the field of plasma spray.
The recent advances in plasma spraying are discussed in this book which divides into two sections — theory and application. The book presents sophisticated experimental techniques, diagnostics, theoretical models and computer simulations which not only improve the understanding and uses of the spraying process but also help to increase the reliability factor of the manufacturing components. Applications that are metallurgical, aeronautical, automobile, chemical, etc. are also shown. More importantly, applications that include silicon for solar cells, magnets and superconductors are also discussed for the first time. Advanced graduate students in materials science and engineering, research scientists, engineers and industries involved in plasma spray applications will benefit from this book.
This book presents the principles of plasma and heat spraying. It introduces plasma jet and the formation of plasma sprayed coatings. It explains the adhesion process and also presents standard methods for measurement according to DIN forms. Some case studies are presented for illustration.
Recently, plasma spray has been received a large number of attentions for various type of applications due to the nature of the plasma plume and deposition structure. The plasma gas generated by the arc, consists of free electrons, ionized atoms, some neutral atoms, and undissociated diatomic molecules. The temperature of the core of the plasma jet may exceed up to 30,000 K. Gas velocity in the plasma spray torch can be varied from subsonic to supersonic using converging-diverging nozzles. Heat transfer in the plasma jet is primarily the result of the recombination of the ions and re-association of atoms in diatomic gases on the powder surfaces and absorption of radiation. Taking advantages ...
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Plasma Spraying of Metallic and Ceramic Materials D. Matejka, Institute of Materials and Mechanics, Slovak Academy of Sciences, Bratislava, Czechoslovakia and B. Benko, Faculty of Mechanical Engineering, Slovak Technical College, Bratislava, Czechoslovakia Plasma spraying of metallic and ceramic powders is one of the many areas of thermal spraying technology which has developed rapidly in recent years. This book describes the theoretical principles of plasma spraying as well as practical applications. The physical and mechanical properties of sprayed coatings are discussed, as well as methods for their evaluation. The book also includes guidelines on choosing the appropriate spraying powder for a particular industrial application and attention is paid to the problems of the bonding of sprayed coatings to the substrate. The technological process of spraying flat, rotatory and internal surfaces is also discussed and the book is concluded with a section on the safety aspects of plasma spraying and reference to the hazards.
Over the past two decades, thermal spraying of metallic, ceramic and composite coatings has emerged as a powerful tool for surface engineering, with many new applications and markets continually being developed. This book will help materials scientists and engineers to choose the most appropriate combination of materials, equipment, and operation parameters for the design of high-performance coatings with new functional properties and improved service life. Includes: * a thorough treatment of the fundamental physical processes governing plasma spray technology; * a critical assessment of advantages and disadvantages of the method compared with other suface coating techniques; * a discussion of basic equipment requirements and limitations; * case studies and typical applications to solve industrial problems. Plasma-Spray Coating offers a stimulating combination of basic concepts and practical applications. Materials scientists and engineers, as well as graduate students will find this book of enormous value.
This extensively updated and revised version builds on the success of the first edition featuring new discoveries in powder technology, spraying techniques, new coatings applications and testing techniques for coatings -- Many new spray techniques are considered that did not exist when the first edition was published! The book begins with coverage of materials used, pre-spray treatment, and the techniques used. It then leads into the physics and chemistry of spraying and discusses coatings build-up. Characterization methods and the properties of the applied coatings are presented, and the book concludes with a lengthy chapters on thermal spray applications covers such areas as the aeronautics and space, automobiles, ceramics, chemicals, civil engineering, decorative coatings, electronics, energy generation and transport, iron and steel, medicine, mining and the nuclear industries.
The recent advances in plasma spraying are discussed in this book which divides into two sections — theory and application. The book presents sophisticated experimental techniques, diagnostics, theoretical models and computer simulations which not only improve the understanding and uses of the spraying process but also help to increase the reliability factor of the manufacturing components. Applications that are metallurgical, aeronautical, automobile, chemical, etc. are also shown. More importantly, applications that include silicon for solar cells, magnets and superconductors are also discussed for the first time. Advanced graduate students in materials science and engineering, research scientists, engineers and industries involved in plasma spray applications will benefit from this book.