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Design for Additive Manufacturing
  • Language: en
  • Pages: 166

Design for Additive Manufacturing

In the coming decades, the growth in AM will likely be driven by production parts that leverage this increase in design freedom to manufacture parts of higher performance and improved material utilization. Contrary to popular opinion, however, AM processes do have their constraints and limitations - not everything can be manufactured with AM, and even when it is feasible, not everything should. Design for Additive Manufacturing: Concepts and Considerations for the Aerospace Industry, edited by Dr. Dhruv Bhate, is a collection of ten seminal SAE International technical papers, which cover AM from the perspective of the appropriateness (should) and feasibility (can) of using AM for manufacturing of parts and tooling. Although AM technologies have been around for three decades, many in the industry believe that we are merely at the beginning of the revolution in the design-driven aspects of this technology. Indeed, half the papers in this selection were published only in the past two years, and all but one in the past decade. When it comes to design for AM, it is a safe bet that the best is yet to be.

Mechanics Modeling of Sheet Metal Forming
  • Language: en
  • Pages: 190

Mechanics Modeling of Sheet Metal Forming

Functioning as an introduction to modern mechanics principles and various applications that deal with the science, mathematics and technical aspects of sheet metal forming, Mechanics Modeling of Sheet Metal Forming details theoretically sound formulations based on principles of continuum mechanics for finite or large deformation, which can then be implemented into simulation codes. The forming processes of complex panels by computer codes, in addition to extensive practical examples, are recreated throughout the many chapters of this book in order to benefit practicing engineers by helping them better understand the output of simulation software.

Multidisciplinary Design Analysis and Optimization of Aerospace Composites
  • Language: en
  • Pages: 232

Multidisciplinary Design Analysis and Optimization of Aerospace Composites

Multidisciplinary Design and Optimization of Aerospace Composite Materials is a collection of ten SAE technical papers focusing on the design analysis of aerospace composite structures from the perspective of various disciplines. The book concentrates on the following aspects: • Analytical methods for weight design of aircraft structures, including a parametric geometry model capable of generating dedicated models for both aerodynamic and structural solvers. • Methodologies for evaluating the structural performance of carbon/epoxy composite panels. • An aerodynamic design of flexible wings made of composite structures. • Thermal design and analysis of composite enclosures. • Method...

Materials and Process Modeling of Aerospace Composites
  • Language: en
  • Pages: 190

Materials and Process Modeling of Aerospace Composites

Since the successful production of carbon fibers in early 1960s, composite materials have emerged as the materials of choice for general aviation aircraft, military aircraft, space launch vehicles, and unmanned air vehicles. This has revolutionized the aerospace industry due to their excellent mechanical and physical properties, as well as weight-reducing ability. The next- generation material development model should operate in an integrated computational environment, where new material development, manufacturability, and product design practice are seamlessly interconnected. Materials and Process Modeling of Aerospace Composites reports recent developments on materials and processes of aer...

Damage and Repair of Aerospace Composite Materials
  • Language: en
  • Pages: 146

Damage and Repair of Aerospace Composite Materials

Damage and Repair of Aerospace Composite Materials reports the latest developments on the detection and repair of composite structures from the perspective of ten SAE technical papers, especially chosen for this book. This micro-collection of papers offers an overview of composite utilization on large-scale commercial aircraft as well as an outline of general damage inspection and repair of composite structures. On the damage detection side, really important techniques are explained, including: • Porosity inspection of large composite panels. • Damage detection of large composites using acoustic ultrasonic and radio frequency methods. • Discrimination of damaged and undamaged composite...

Additive Manufacturing for Designers
  • Language: en
  • Pages: 92

Additive Manufacturing for Designers

Additive Manufacturing, also known as AM or 3D printing, is a class of manufacturing processes that create objects by shaping material layer by layer. Having demonstrated the ability to produce miraculously complex geometries, it is broadly claimed that AM will have endless applications as the technology improves. However, underneath the hype surrounding this technology is a world of nuance and constraints as well as highly strategic applications. Additive Manufacturing for Designers: A Primer, written by Dr. Amy Elliott from Oak Ridge National Laboratory and Dr. Cynthia K. Waters from North Carolina A&T State University discusses the topics needed for a holistic understanding of the many micro and macro components of the world of 3D printing. Additive Manufacturing for Designers: A Primer takes the reader on a journey beginning with important aspects of AM part design and process dependence, including resolution and tolerance issues of interest to any manufacturer. It also offers useful insights into how to build especially complex parts and avoid expensive mistakes during and after the manufacturing process is completed.

Lead-free Solders
  • Language: en
  • Pages: 510

Lead-free Solders

Providing a viable alternative to lead-based solders is a major research thrust for the electrical and electronics industries - whilst mechanically compliant lead-based solders have been widely used in the electronic interconnects, the risks to human health and to the environment are too great to allow continued widescale usage. Lead-free Solders: Materials Reliability for Electronics chronicles the search for reliable drop-in lead-free alternatives and covers: Phase diagrams and alloy development Effect of minor alloying additions Composite approaches including nanoscale reinforcements Mechanical issues affecting reliability Reliability under impact loading Thermomechanical fatigue Chemical issues affecting reliability Whisker growth Electromigration Thermomigration Presenting a comprehensive understanding of the current state of lead-free electronic interconnects research, this book approaches the ongoing research from fundamental, applied and manufacturing perspectives to provide a balanced view of the progress made and the requirements which still have to be met.

Biomimicry for Aerospace
  • Language: en
  • Pages: 528

Biomimicry for Aerospace

  • Type: Book
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  • Published: 2022-02-19
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  • Publisher: Elsevier

The solutions to technical challenges posed by flight and space exploration tend to be multidimensional, multifunctional, and increasingly focused on the interaction of systems and their environment. The growing discipline of biomimicry focuses on what humanity can learn from the natural world. Biomimicry for Aerospace: Technologies and Applications features the latest advances of bioinspired materials–properties relationships for aerospace applications. Readers will get a deep dive into the utility of biomimetics to solve a number of technical challenges in aeronautics and space exploration. Part I: Biomimicry in Aerospace: Education, Design, and Inspiration provides an educational backgr...

Fundamentals of Laser Powder Bed Fusion of Metals
  • Language: en
  • Pages: 678

Fundamentals of Laser Powder Bed Fusion of Metals

  • Type: Book
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  • Published: 2021-05-23
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  • Publisher: Elsevier

Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and d...

Manufacturing and Industrial Engineering
  • Language: en
  • Pages: 299

Manufacturing and Industrial Engineering

  • Type: Book
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  • Published: 2021-09-28
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  • Publisher: CRC Press

In terms of pioneering and latest technologies, present-day advancements in manufacturing and industrial engineering are required to attend to the accelerated and simultaneous demands of high quality, productivity and sustainability. This book fulfils the aforementioned obligations by offering unique comprehensive chapters on amelioration in manufacturing and industrial engineering technologies, with an emphasis on Industry 4.0. This book sheds light on progress in the field of manufacturing and industrial engineering in terms of enhancement in productivity, quality and sustainability. It exhaustively covers the recent developments, latest trends, research and innovations that are currently ...