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Pulling together information previously scattered throughout numerous research articles into one detailed resource, this book connects the fundamentals of structure formation during solidification with the practically observed structure and defect patterns in billets and ingots. The author examines the formation of a structure, properties, and defects in the as-cast material in tight correlation to the physical phenomena involved in the solidification and the process parameters. Compiling recent results and data, the book discusses the fundamentals of solidification together with metallurgical and technological aspects of DC casting. It gives new insight and perspective into DC casting research.
Despite decades of extensive research and application, commercial aluminum alloys are still poorly understood in terms of the phase composition and phase transformations occurring during solidification, cooling, and heating. Multicomponent Phase Diagrams: Applications for Commercial Aluminum Alloys aims to apply multi-component phase diagrams to commercial aluminum alloys, and give a comprehensive coverage of available and assessed phase diagrams for aluminum-based alloy systems of different dimensionality. - Features data on non-equilibrium phase diagrams, which can rarely be obtained from other publications - Extensive coverage of all groups of commercially important alloys and materials
This volume discusses the phase composition and structure of iron-containing alloys, the influence of iron on various properties, the harmful effects of iron as an impurity. It considers the effect of iron on the structure and properties of aluminium alloys and defines ways to diminish this effect. The book also explores the use of iron in the deve
This book explores the application of external physical fields to the solidification processing of metallic alloys. Leading academics from around the world present comprehensive and critical reviews on state-of-the-art research and discuss possible future directions. Major physical fields, including electromagnetic, electric, acoustic, and thermal, are considered. In addition, the most advanced synchrotron X-ray based real-time and in-situ studies and numerical modeling methodologies are reviewed and discussed, with a special emphasis on their applications to the solidification processes. Throughout, all chapters are illustrated with both historical and very recent research cases, including typical examples of in-situ studies, modeling, and simulation. This book contains essential knowledge and information suitable for a wide audience, from undergraduate and postgraduate students to academics, practicing researchers, and engineers in materials, metallurgy, and manufacturing.
Spawned by growing interest in ultrasonic technology and new developments in ultrasonic melt processing, the Second Edition of Ultrasonic Treatment of Light Alloy Melts discusses use of ultrasonic melt treatment in direct-chill casting, shape casting, rapid solidification, zone refining, and more, exploring the effects of power ultrasound on melt degassing, filtration, and refinement in aluminum and magnesium alloys. The fully revised and restructured Second Edition: Contains new, in-depth coverage of composite and nanocomposite materials Provides a historical review of the last century of ultrasonic applications to metallurgy Emphasizes the fundamentals, mechanisms, and applications of ultr...
Direct-chill casting is the major production route for wrought aluminium and magnesium alloys that are later deformed (rolled, extruded, forged) to the final products. To aid in this process, this book provides comprehensive coverage on topics such as the history of process development in this field, industrial applications, including vertical and horizontal casting, melt preparation, fundamentals of solidification in DC casting, and more. The first book targeted for the industrial researcher and practitioner, it pulls together the practice and process of physics with the goal of improving process performance.
The second edition of this textbook, popular amongst students and faculty alike, investigates the various causes of thermodynamic instability in metallic microstructures. Materials theoretically well designed for a particular application may prove inefficient or even useless unless stable under normal working conditions. The authors examine current experimental and theoretical understanding of the kinetics behind structural change in metals. The entire text has been updated in this new edition, and a completely new chapter on highly metastable alloys has been added. The degree to which kinetic stability of the material outweighs its thermodynamic instability is very important, and dictates the useful working life of the material. If the structure is initially produced to an optimum, such changes will degrade the properties of the material. This comprehensive and well-illustrated text, accompanied by ample references, will allow final year undergraduates, graduate students and research workers to investigate in detail the stability of microstructure in metallic systems.
This Special Issue scrutinizes the use of ultrasonic-cavitation melt treatment in technology of high-quality metallic alloys with improved mechanical properties, and assesses the driving mechanisms of cavitation-induced effects, such as grain refinement, degassing, wetting, and particle distribution. In this context, the research published in this Special Issue considers the interaction between the cavitation field and acoustic streaming with the melt flow and the suspended solid/liquid phases, the characterization and mapping of cavitation activity in a melt volume, and the possibility of achieving high efficiency in processing large melt volumes through technological approaches for the commercial implementation of ultrasonic processing technology.
This is the first book to generalize and analyze the extensive experimental and theoretical results on the phase composition, structure, and properties of aluminum alloys containing scandium. The effects of scandium on these properties are studied from a physico- chemical viewpoint. The authors present binary, ternary, and more complex phase diagrams for these alloys and consider in detail recrystallization, superplastic behavior, and decomposition of supersaturated solid solutions and the effects of solidification conditions on phase equilibria.
The Light Metals symposia at the TMS Annual Meeting & Exhibition present the most recent developments, discoveries, and practices in primary aluminum science and technology. The annual Light Metals volume has become the definitive reference in the field of aluminum production and related light metal technologies. The 2021 collection includes contributions from the following symposia: · Alumina and Bauxite · Aluminum Alloys, Processing, and Characterization · Aluminum Reduction Technology · Aluminum Reduction Technology Across the Decades: An LMD Symposium Honoring Alton T. Tabereaux, Halvor Kvande and Harald A. Øye · Cast Shop Technology · Electrode Technology for Aluminum Production