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Hiroyuki Hirano‘s five pillars of the visual workplace: sort, set in order, shine, standardize and sustain are the most fundamental and often overlooked aspects in continuous improvement initiatives. Together, these concepts form the framework of the 5S System, a set of principles whose simplicity often betrays its powerful impact on the workplace.So much of the 5S System seems like common sense, that it is astonishing how often such seemingly simple practices are absent in manufacturing operations. This is a hands-on book that explains the principles, rationale and implementation details of the 5S System. Easy-to-read and apply, each section of the text is loaded with questions, outlines,...
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The one manual that every corporate executive should read again and again re-released for the first time in an affordable paperback version Known as the JIT bible in Japan, this six-volume set present the genius of Hiroyuki Hirano who leaves no detail to chance in explaining ho
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Muchas cosas pueden ir mal en un entorno de trabajo. Cada dia hay oportunidades para cometer errores que resultaran en defectos. Los defectos son despilfarro y, si no se descubren, frustran las espectativas del cliente sobre la calidad. Detras del poka-yoke esta la conviccion de que no es aceptable producir incluso un pequeno numero de articulos defectuosos. Durante mas de 200 visitas a fbricas Japonesas, Productivity ha presenciado el impacto de simples mecanismos poka-yoke instalados por los propios trabajadores para evitar la ocurrencia de defectos. En este libro, 240 ejemplos poka-yoke despertaran su imaginacion para planificar e implantar sistemas de prevencion de errores.Contenido:Errores de proceso Errores de montaje Errores de ensamble Inclusion de items erroneos Errores de insercion Omisiones en montaje Omisiones en proceso Errores de medicion Errores dimensionales Omision de operaciones Errores de operacion Errores de pegado Errores de inspeccion Errores de cableado Errores de pintura Errores de impresion Desalineamientos Errores en preparacion de mquinas Errores de embalaje Desajuste de plantillas y utiles Errores de lavado Problemas miscelaneos
If your goal is 100% zero defects, here is the book for you — a completely illustrated guide to poka-yoke (mistake-proofing) for supervisors and shop-floor workers. Many poka-yoke ideas come from line workers and are implemented with the help of engineering staff or tooling or machine specialists. The result is better product quality and greater participation by workers in efforts to improve your processes, your products, and your company as a whole. The first section of the book uses a simple, illustrated format to summarize many of the concepts and main features of poka-yoke. The second section shows 240 examples of poka-yoke improvements implemented in Japanese plants. The book: Organiz...
"It is a book for manufacturing companies that are fighting desperately for survival and that will go to any length to improve their factories and overcome the obstacles to success. One could even call this book a bible for corporate survival."Hiroyuki Hirano Known as the JIT bible in Japan, JIT Implementation Manual The Complete Guide t
If you're aware of the tremendous improvements achieved in productivity and quality as a result of employee involvement, then you'll appreciate the great value of creating a visual factory. This book explains why conventional work areas, where fragmented information flows from ""top to bottom,"" must be replaced by the ""visual workplace,"" where information flows in every direction. It details how visual management can make the factory a place where workers and supervisors freely communicate so that every employee can take improvement action. The author's year-long worldwide research resulted in an abundance of practical recommendations. The communication techniques he suggests will: Foster...
Las 5S son el lugar de comienzo para cualquier actividad o programa de mejora en su lugar de trabajo. Aqui esta la clave del exito para cualquier proceso de cambio que quiera usted implementar en la fabricaci'n. Este libro le ayuda a ensenarle a sus operarios las bases de las 5S: organizar,ordenar, asear, limpieza rutinaria y disciplina. Incluye ilustraciones, gu'as de pgina, resumenes, preguntas y respuestas para asegurar asimilacion de los conceptos.
Learning Package Special Features: - Designed to give team leaders everything necessary to facilitate study groups.- Encourages workers to become actively involved in their own learning.- Prepares operators to participate in company improvement efforts.;