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The Lean Manufacturing Implementation Guide is a "how to" book that describes and documents the proven steps necessary to complete a successful lean transformation in a manufacturing facility. It reduces the manufacturer's fear of change by providing proven, objective and standard how to methods that are understandable and can be easily applied. The book is designed for manufacturing and engineering management personnel.
A Practical, Hands-on Guide to Lean Manufacturing This real-world resource offers proven solutions for implementing lean manufacturing in an enterprise environment, covering the engineering and production aspects as well as the business culture concerns. Filled with detailed examples, the book focuses on the rapid application of lean principles so that large, early financial gains can be made. How to Implement Lean Manufacturing explains Toyota Production System (TPS) practices and specifies the distinct order in which lean techniques should be applied to achieve maximum gains. Global case studies illustrate successes and pitfalls of lean manufacturing initiatives. Discover how to: Rigorousl...
Readers will learn how to integrate quality and reliability control, machine tool maintenance, production and inventory control, and suppliers into the linked-cell system for one-piece parts movement within cells and small-lot movement between cells.
Within manufacturing industries, lean manufacturing and systems rooted in lean principles stand out as the most effective tool used to enhance productivity, quality, and comprehensive economic, environmental, and social sustainability. Lean Manufacturing and Service: Fundamentals, Applications, and Case Studies is not merely a guide to lean tools for cost reduction. Instead, it showcases lean as a holistic system encompassing design, planning, management, and operations, relevant to all organizations. Moreover, it delves into its integration with Industry 4.0 and its concepts. Designed primarily for graduate and undergraduate courses, this book is also a valuable resource for industry professionals. It features exercises ranging from basic to multifaceted examples, insightful case studies, and end-of-chapter challenges. A solutions manual and lecture slides are also available to ensure a quality course experience.
The book provides a holistic and practical approach to lean management throughout the business value chain. The lean management framework and tools demonstrate the optimal design and use of methods, tools and principles for companies and organisations. The author describes comprehensively how lean management enables companies to concentrate on value-adding activities and processes to achieve a long-term, sustainable competitive advantage. A wealth of best practices, industry examples and case studies are used to reveal the diversity and opportunities of lean management methodologies, methods and principles. Moreover, the book shows how lean management principles are ultimately applied in industries like automotive, healthcare, education and services industries.
A how-to guide to shortening delivery times, eliminating waste, improving quality, and reducing costs. It describes not only what to do, but includes many tools useful to the reader describing how to do it. It explores tools including kaizen, value stream mapping, takt time, determining optimum lot sizes, setup reduction and problem solving.
Typically understood and/or accepted as the general path of implementation it took. It contains a list of important 'Key Reflections' at the end of each chapter
To keep up globally and locally, manufacturing operations must be responsive, flexible, predictable and consistent. Feld explores the interdependency of the five primary elements: organization, metrics, logistics, manufacturing flow, and process control. He describes a proven approach to creating a lean program using these elements.
Interest in the phenomenon known as "lean" has grown significantly in recent years. This is the first volume to provide an academically rigorous overview of the field of lean management, introducing the reader to the application of lean in diverse application areas, from the production floor to sales and marketing, from the automobile industry to academic institutions. The volume collects contributions from well-known lean experts and up-and-coming scholars from around the world. The chapters provide a detailed description of lean management across the manufacturing enterprise (supply chain, accounting, production, sales, IT etc.), and offer important perspectives for applying lean across di...
It shows how any manufacturing industry, irrespective of its size and the kind of products it manufactures, can adapt to lean manufacturing. The book explains in easy to understand language that, with the help of lean manufacture, an organization can improve its delivery time to the customers, reduce the cost of manufacture, minimize inventory, and raise profitability. The book introduces the concept of value and waste and details the symptoms which indicate the necessity for an organization to adapt to lean manufacturing. It also shows how seven types of wastes are identified globally and how they can be eliminated. In addition, the book examines the primary tools and the secondary tools of lean manufacture.