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Additive Manufacturing with Metals
This textbook and reference provides a comprehensive treatment of additive manufacturing (AM) for metals, including design and digital work flows, process science and reliability, metallic systems, quality assurance, and applications. The book is rooted in the fundamental science necessary to develop and understand AM technologies, as well as the application of engineering principles covering several disciplines to successfully exploit this important technology. As additive manufacturing of metals is the fastest growing subset of this transformative technology, with the potential to make the widest impact to industrial production, Metals Additive Manufacturing: Design, Processes, Materials, Quality Assurance, and Applications is ideal for students in a range of engineering disciplines and practitioners working in aerospace, automotive, medical device manufacturing industries.
Domain Decomposition Methods in Science and Engineering XVI
Domain decomposition is an active research area concerned with the development, analysis, and implementation of coupling and decoupling strategies in mathematical and computational models of natural and engineered systems. The present volume sets forth new contributions in areas of numerical analysis, computer science, scientific and industrial applications, and software development.
Post-Processing Techniques for Metal-Based Additive Manufacturing
This book shares insights on post-processing techniques adopted to achieve precision-grade surfaces of additive manufactured metals including material characterization techniques and the identified material properties. Post-processes are discussed from support structure removal and heat treatment to the material removal processes including hybrid manufacturing. Also discussed are case studies on unique applications of additive manufactured metals as an exemplary of the considerations taken during post-processing design and selection. Addresses the critical aspect of post-processing for metal additive manufacturing Provides systematic introduction of pertinent materials Demonstrates post-process technique selection with the enhanced understanding of material characterization methods and evaluation Includes in-depth validation of ultra-precision machining technology Reviews precision fabrication of industrial-grade titanium alloys, steels, and aluminium alloys, with additive manufacturing technology The book is aimed at researchers, professionals, and graduate students in advanced manufacturing, additive manufacturing, machining, and materials processing.
Reinforcing and Detailing of Thin Sheet Metal Using Wire Arc Additive Manufacturing as an Application in Facades
The presented book deals with the use of Wire Arc Additive Manufacturing (WAAM) as a means of stiffening and reinforcing free-form sheet metal as an application in facade. The main focus of the research is developing a methodology for welding ontop of pre-bent sheet metal; including digitizing of arbitrarily-formed sheet metal, developing of process-parameters for welding on thin sheet metal and generating force-responsive welding paths. The research is focused on singly-curved sheet metal profiles, and is concluded by the production of a number of small-scale prototypes which illustrate the potentials for reinforcing sheet metal using WAAM.
Thermo-Mechanical Modeling of Additive Manufacturing
Thermo-mechanical Modeling of Additive Manufacturing provides the background, methodology and description of modeling techniques to enable the reader to perform their own accurate and reliable simulations of any additive process. Part I provides an in depth introduction to the fundamentals of additive manufacturing modeling, a description of adaptive mesh strategies, a thorough description of thermal losses and a discussion of residual stress and distortion. Part II applies the engineering fundamentals to direct energy deposition processes including laser cladding, LENS builds, large electron beam parts and an exploration of residual stress and deformation mitigation strategies. Part III con...
Processes and Mechanisms of Welding Residual Stress and Distortion
Measurement techniques for characterisation of residual stress and distortion have improved significantly. More importantly the development and application of computational welding mechanics have been phenomenal. Through the collaboration of experts, this book provides a comprehensive treatment of the subject. It develops sufficient theoretical treatments on heat transfer, solid mechanics and materials behaviour that are essential for understanding and determining welding residual stress and distortion. It will outline the approach for computational analysis that engineers with sufficient background can follow and apply. The book is useful for advanced analysis of the subject and provide examples and practical solutions for welding engineers. - A comprehensive summary of developments in this subject - Includes case studies and practical solutions - Compiled by a worldwide panel of experts
Minimization of Welding Distortion and Buckling
Welding is a cost-effective and flexible method of fabricating large structures, but drawbacks such as residual stress, distortion and buckling must be overcome in order to optimize structural performance. Minimization of welding distortion and buckling provides a systematic overview of the methods of minimizing distortion and buckling in welded structures.Following an introductory chapter, part one focuses on understanding welding stress and distortion, with chapters on such topics as computational welding mechanics, modelling the effect of phase transformations on welding stress and distortion and using computationally efficient reduced-solution methods to understand welding distortion. Pa...
