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This work presents the concepts of process design, problem identification, problem-solving and process optimization. It provides the basic tools needed to increase the consistency and profitability of manufacturing options, stressing the paradigms of improvement and emphasizing the hands-on use of tools furnished. The book introduces basic experimental design principles and avoids complicated statistical formulae.
This volume compiles information from physics, metallurgy, and mechanical and electrical engineering to epitomize the fundamental characteristics of flat rolling steel. Flat Rolling Fundamentals is drawn from in-depth analyses of metal properties and behaviors to technologies in application. The book provides a full characterization of steel, including structure, chemical composition, classifications, physical properties, deformation, and plasticity. The authors present different types of rolling mills and the defining physical analytical parameters.They also discuss the effects of hot rolling on steel and the role of lubrication and thermomechanical treatments to minimize these effects. This book presents qualitative and quantitative advances in cost-effective steel production.
The first manufacturing book to examine time-based break-even analysis, this landmark reference/text applies cost analysis to a variety of industrial processes, employing a new, problem-based approach to manufacturing procedures, materials, and management. An Introduction to Manufacturing Processes and Materials integrates analysis of material costs and process costs, yielding a realistic, effective approach to planning and executing efficient manufacturing schemes. It discusses tool engineering, particularly in terms of cost for press work, forming dies, and casting patterns, process parameters such as gating and riser design for casting, feeds, and more.
Emphasizing the importance of understanding and reducing process variation to achieve quality manufacturing performance, this work establishes how statistical process control (SPC) provides powerful tools for measuring and regulating manufacturing processes. It presents information derived from time-tested applications of SPC techniques at on-site process situations in manufacturing. It is designed to assist manufacturing organizations in explaining and implementing successful SPC programmes.
This book provides a convenient, single source of information on advanced machining, material forming, and joining processes. It describes available technologies that use tools, such as high velocity material jets, pulsed magnetic fields, light beams, electrochemical reactions, and more. Organized by type of process (mechanical, chemical, electrochemical, and thermal), the book discusses 31 important nontraditional processes and covers each process’s principles, equipment, capabilities, and operating parameters. The author includes a list of nontraditional manufacturing firms, nearly 250 figures that clearly illustrate the technologies, and numerous bibliographic citations for additional reading.
This book attempts to treat line design and its related subjects in a cohesive manner, with an emphasis on design applications. It discusses general guidelines for setting up assumptions and determining line performance parameters, based on empirical data from literature reports.
The use of metalworking fluids benefits nearly every type of manufacturing process, from preventing rust to reducing dust particles and mechanical friction. Metalworking Fluids, Second Edition reintroduces the current state of the art in metalworking fluid technology and its applications. More than a decade since the well-received and widely acclaimed publication of the first edition, new and original contributors-including formulators, physicians, college professors, fluids users, industry consultants, and suppliers of both chemicals and equipment-update every chapter, adding fresh topics and addressing the latest trends in their field. Novel topics include evaluating mist levels, microbial...
This handbook focuses on product application principles in the design, development, engineering, and shop floor techniques of deburring, edge contouring, and surface-conditioning methods, systems, and processes highlighting semi-automatic equipment, robotics, automated machinery, and computer-contro
A discussion of applications of machine vision technology in the semiconductor, electronic, automotive, wood, food, pharmaceutical, printing, and container industries. It describes systems that enable projects to move forward swiftly and efficiently, and focuses on the nuances of the engineering and system integration of machine vision technology.
New edition (previous, 1975) of a textbook for a college-level course in the principles of machine tools and metal machining. Math demands are limited to introductory calculus and that encountered in basic statics and dynamics. Topics include: operations, mechanics of cutting, temperature, tool life