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The book presents recent advances in the following areas: High speed cutting and forming of sheet metals, Incremental forming, Joining by forming, Material characterization, Modelling, Presses and press tools, Processes, Quality and reliability, Sustainability. Keywords: Sheet Metals, High Speed Cutting, Forming, Joining, Characterization, Modelling, Presses, Press Tools, Quality, Reliability, Sustainability. Polygon Forming Processes, Fused Filament Fabrication, Pin Caulking, Thermoplastic Composite/Steel Hybrid Joining, Self-piercing Riveting, Plastic Orthotropy on Clinching, Stress-related Fatigue, High-cycle Fatigue, Clinching Process Simulations, Magnetorheological Lubricant, Elastomer Tooling Components, Ultrasonic Vibration Microforming, Laser Heat Treatment, Fiber Reinforced Thermoset Plastics, Customized Classification System, Stainless Steel Deep Drawing, Thermoplastic Organosheets, Friction Drilling of Titanium, Medical Applications, Laser Cut Edges, Industrial Defect Detection, Bayes Filters, Benign Volatile Lubricants, Sheet Hydroforming, Zinc-coated Boron-manganese Steel, Thermoplastic Fibre Metal Laminates.
Every year, the Technical University of Munich, the Universität der Bundeswehr München, and the University of Applied Sciences in Munich invite researchers and practitioners to join the Munich Symposium on Lightweight Design. Experts from industry and academia discuss design tools, applications, and new developments. Topics include, e.g., composite structures, SHM, microstructures, material modelling, design for additive manufacturing, numerical optimization and in particular topology optimization in aerospace, automotive and other industries. The talks are summarized in short articles and presented in this volume.
This book presents the final report of the collaborative research project "MultiMaK2": MultiMaK2 contributed to the development of multi-material component concepts in large-scale automotive production. Whithin the project new methods in conceptual design of lightweight components were developed at the example of roof cross member and transmission tunnels. A concurrent Life Cycle Design & Engineering approach led to identifying eco- and cost efficient component alternatives. This includes evaluation tools for the concepts' full life cycle. Further, methods to integrate that knowledge into automotive engineering processes have been established based on principles of visual analytics. That brings forward a tight integration of data, engineering models and results visualization towards an informed knowledge building across disciplines. MultiMaK2 also compiled and structured design guidelines within a knowledge management system. All methods and tools have been embedded within the Life Cycle Design & Engineering Lab in the Open Hybrid LabFactory.
This volume highlights the latest advances, innovations, and applications in the field of metal forming, as presented by leading international researchers and engineers at the 14th International Conference on Technology of Plasticity (ICTP), held in Mandelieu-La Napoule, France on September 24-29, 2023. It covers a diverse range of topics such as manufacturing processes & equipment, materials behavior and characterization, microstructure design by forming, surfaces & interfaces, control & optimization, green / sustainable metal forming technologies, digitalization & AI in metal forming, multi-material processing, agile / flexible metal forming processes, forming of non-metallic materials, micro-forming and luxury applications. The contributions, which were selected by means of a rigorous international peer-review process, present a wealth of exciting ideas that will open novel research directions and foster multidisciplinary collaboration among different specialists.
Magnesium, with a density of 1.74 g/cm2, is the lightest structural metal and magnesium are increasingly chosen for weight-critical applications such as in land-based transport systems. "Magnesium Technology" substantially updates and complements existing reference sources on this key material. It assembles international contributions from seven countries covering a wide range of research programs into new alloys with the requisite property profiles, i.e., the current state of both research and technological applications of magnesium. In particular, the international team of authors covers key topics, such as: casting and wrought alloys; fabrication methods; corrosion and protection; engineering requirements and strategies, with examples from the automobile, aerospace, and consumer-goods industries, and recycling. This authoritative reference and overview addresses materials researchers as well as design engineers.
In this collection, scientists and engineers from across industry, academia, and government present their latest improvements and innovations in all aspects of metal forming science and technology, with the intent of facilitating linkages and collaborations among these groups. Chapters cover the breadth of metal forming topics, from fundamental science to industrial application.
This book offers selected contributions on fundamental research and application in designing and engineering materials. It focuses on mechanical engineering applications such as automobile, railway, marine, aerospace, biomedical, pressure vessel technology, turbine technology. This includes a wide range of material classes, like lightweight metallic materials, polymers, composites, and ceramics. Advanced applications include manufacturing using the new or newer materials, testing methods, multi-scale experimental and computational aspects.
As one of the results of an ambitious project, this handbook provides a well-structured directory of globally available software tools in the area of Integrated Computational Materials Engineering (ICME). The compilation covers models, software tools, and numerical methods allowing describing electronic, atomistic, and mesoscopic phenomena, which in their combination determine the microstructure and the properties of materials. It reaches out to simulations of component manufacture comprising primary shaping, forming, joining, coating, heat treatment, and machining processes. Models and tools addressing the in-service behavior like fatigue, corrosion, and eventually recycling complete the co...
These ESAFORM 2024 conference proceedings cover a wide range of topics: Additive manufacturing; Composites forming processes; Extrusion and drawing; Forging and rolling; Formability of metallic materials; Friction and wear in metal forming; Incremental and sheet metal forming; Innovative joining by forming technologies; Optimization and inverse analysis in forming; Machining, Cutting and severe plastic deformation processes; Material behavior modelling; New and advanced numerical strategies for material forming; Non-conventional processes; Polymer processing and thermomechanical properties; Sustainability on material forming. Keywords: WAAM Technology, Fused deposition Modeling (FDM), Fiber Composite Printers, Ultrasonic Powder Atomization, Finite Element Modeling (FEM), Laser Powder Bed Fusion (L-PBF), Rapid Prototyping in Additive Manufacturing, Directed Energy Deposition (DED), GTAW Droplet Deposition, Deep Learning, Thermoplastic Pultrusion, Textile Reinforcements, Thermoforming Simulation, New Sustainable Materials, Non-Crimp Fabrics, CFRP Scraps, PEEK Composites, Thermoplastic Sheets, Flax/PP Composites.